Secondly, the zinc-iron alloy protective layer of hot-dip galvanized wire has self-healing properties. When the surface of hot-dip galvanized wire is damaged or scratched, zinc metal can form zinc ions through electrochemical reaction, self-healing repair of the damaged zinc-iron alloy protective layer, so as to maintain the corrosion resistance of the steel wire. This self-healing property enables the hot-dip galvanized wire to be quickly repaired during use, even if there is a slight scratch or damage on the surface, avoiding further corrosion. After the ordinary steel wire is damaged on the surface, it is often unable to repair itself, which is easy to lead to the diffusion of corrosion and accelerate the aging and damage of the steel wire.
The production process of large rolls of galvanized wire is a level of drawing, through the mold into a slightly smaller diameter than the original. And so on down to the desired length. One pull is not desirable, must be numbered, from coarse to fine is dependent on metal ductility. If it changes too much it just breaks. After drawing to a certain diameter, galvanized, so that the finished product.
Packaging: electric welding net general packaging for moisture-proof paper (color is mostly gray white, yellow, plus trademarks, certificates, etc.), some like 0.3-0.6mm domestic sales of small wire diameter electric welding net, because the wire is relatively soft, coupled with small volume, customers often require packing processing, in order to prevent shipment caused by damage. The wire of electric welding mesh has straight, also has a wavy bend (also known as the Dutch net).
Paint on the galvanized layer, the bonding force between each other has a great relationship with the baking temperature of the paint, and alkyd paint is coated after galvanized, and the adhesion is not a problem. After galvanized to do amino paint, paint adhesion is not very good. Do two bottom two surface, adhesion is good, if the two bottom two surface changed to two bottom three surface, that is, more paint, more baked once, again test adhesion is very bad, bad enough to tear the paint from the galvanized layer.
For the specification of galvanized wire, the galvanized wire produced by our factory can range from No.8 to No.22, which refers to the BWG standard, that is, from about 4mm to 0.7mm, which can basically cover the type required by the customer. As for the raw material of galvanized wire, normally, we use Q195 mild steel, and some factories will also use SAE1006 or SAE1008. The following is the zinc coating, for galvanized wire, this is very important, the general zinc coating is about 50g/m2 to 80g/m2, some customers need high zinc galvanized wire, zinc coating can reach 200g/m2 to 360g/m2. The tensile strength of galvanized wire is usually 350n/m2 to 800n/m2. Then there is the packaging specification of galvanized wire. The specifications of small rolls of galvanized wire are 50kg/ roll, 100kg/ roll and 200kg/ roll. Of course, there are large rolls of galvanized wire, the weight can reach 300kg/ roll or 800kg/ roll.
Steel wire mesh by its own unique advantages in the construction profession, reinforcement anti-crack occupation is indispensable reinforcement anti-crack data, high degree of product error is small, mesh mesh uniform, solid welding, strong acceptance, not easy to deformation, steel wire mesh in different fields have different called, in bridge engineering construction people call it soft reinforcement.
The large roll of galvanized silk should be coated with oil, the fiber core is dipped in oil, and the grease should be able to protect the fiber core from decay and corrosion, the iron wire moistens the fiber, and lubricates the wire rope from the inside. The surface is coated with oil so that all the wire surface in the rope strand is evenly coated with a layer of anti-rust lubricating grease, which is used for the mine rope with friction lifting and mineral water, to be coated with black grease with increased wear and strong water resistance. Other uses are coated with red oil oil with strong film and good rust resistance, and require it to have a thin oil layer, which is easy to keep clean during the operation.
With the development of mining industry, the classification of pig iron is already very broad in our country, which can satisfy the demand of mechanical industry. In general, the iron used to produce large rolls of galvanized wire can be divided into two classes. A metal exercised directly from the iron ore through the iron making stroke, the composition of the ore is iron oxide, silica and other miscellaneous stones. When this ore is specially refined into metal iron, carbon, silicon, manganese, and other elements are mixed into it. The material produced in this way is called ordinary pig iron, which is also the material for the first grade.
Some raw materials in the production of unstable processing, the wire itself will exist burr, surface small pits and other local defects. Galvanized steel in galvanized, generally should pay attention to the galvanized layer protection time of galvanized wire, and the thickness of galvanized layer has a great relationship. Generally speaking, when the main gas is relatively dry and used indoors, the galvanized layer thickness of galvanized wires is only 6-12μm, and under relatively harsh conditions, the galvanized layer thickness of galvanized wires needs 20μm, and can be predicted to reach 50μm.
The external environment has great influence on the preservation of galvanized wire mesh. In the rainy season, it is necessary to pay attention to the air humidity of the workshop, warehouse and other departments. It is recommended to use a humidifier. Usually, the moisture absorption of book paper is larger than that of powder paper, and the pH value is higher. Generally speaking, in the normal environment of storage wire, storage time of two years is not corroded wire phenomenon. However, it should be noted that in the process of handling the iron wire, it should be handled gently to avoid the position of the coiling coil, which will cause the smooth pulling of the wire and affect the production.
During this process, each time the wire is pulled over, the surface hardens due to the high friction temperature. So basically every time you pull it you have to annealing it in the furnace. On the one hand, it is to reduce the surface hardness. On the other hand, during the process of wire pulling, only the surface is deformed, and the center is unchanged. So there’s a lot of stress inside. Therefore, it is necessary to rely on annealing to eliminate the internal stress, so that the wire becomes soft again to eliminate the stress before being drawn again.
Annealed wire is a soft iron wire made of low carbon steel cold drawing, heating, constant temperature, heat preservation and other processes. The composition of iron wire varies according to its use. It contains iron, cobalt, nickel, copper, carbon, zinc, and other elements. The hot metal billet rolled into 6.5mm thick steel bar is the wire rod, and then put it into the wire drawing device into a different diameter of the line, and gradually reduce the aperture of the wire tray, cooling, annealing, plating and other processing technology made of various specifications of iron wire.
