The production process of large rolls of galvanized wire is a level of drawing, through the mold into a slightly smaller diameter than the original. And so on down to the desired length. One pull is not desirable, must be numbered, from coarse to fine is dependent on metal ductility. If it changes too much it just breaks. After drawing to a certain diameter, galvanized, so that the finished product.
Because the large volume of galvanized wire alloy elements in iron ore, can make the copper through the material thickening degree of strengthening, hardness, impact force, strength resistance, closing rate, elongation, so alloy iron in the exercise of good iron, is an important supplementary element. The difference between galvanized wire and general iron wire is very big, general iron wire is cheap, and because iron is not very stable, easy to rust in wet places, so the stability is not very good, life is not very long.
In order to pack and bind galvanized wire in the surface of the sedimentary layer to local removal of surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is formed when soap and surfactants such as saponified fats are brought into the tank. Moderate rates of foam formation may be harmless. Small, homogeneous particles of large denier present in the bath can stabilize the foam layer. Use activated carbon mat to remove surface active substance. Or through filtration to make the foam is not too stable, which are effective measures; Other measures should also be taken to reduce the amount of surfactant introduced. The electroplating speed can be obviously reduced by the addition of organic matter. Although chemical formulations facilitate high deposition rates, the deposition of organic matter does not meet the requirements of coating thickness, so activated carbon can be used to treat the bath.
The quality of hot-dip galvanized barbed wire is only good in the surface of the wire attached to the galvanized layer, and with the chemical reaction, the surface of the zinc layer will gradually lose effect because of the oxidation reaction, this situation is more prominent in the humid area of the environment. And because after all, it is rusty iron wire, so the quality of hot-dip galvanized barbed rope is certainly not up to the level of stainless steel barbed rope.
If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, after filtration test, then take a small amount of electroplating solution, after zinc powder treatment test, check the problem is caused by solid particles or copper, lead and other foreign metal impurities. Test them one by one and it’s not hard to find the cause of the problem. Galvanized iron wire coating foaming, binding force is not good.
The entire steel surface is protected, and the melted zinc is easily coated evenly, whether in the interior of the pipe fitting in a depression, or in any other corner where the coating is difficult to access. The hardness of galvanized coating is greater than that of steel. The Eta layer of the upper layer of Z is only 70 DPN hardness, so it is easy to be dented by collisions. However, the hardness values of the lower layer of Zeta layer and delta layer are 179 and 211 DPN respectively, which are higher than that of the iron material of 159 DPN. Therefore, its impact resistance and wear resistance are quite good.
Hot dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot dip galvanizing is to first pickling the iron and steel parts. In order to remove the iron oxide on the surface of the iron and steel parts, after pickling, it is cleaned in the tank of ammonium chloride or zinc chloride aqueous solution or mixed aqueous solution of ammonium chloride and zinc chloride, and then sent into the hot dip plating tank. Hot dip galvanizing has the advantages of uniform coating, strong adhesion and long service life.
