En la agricultura, el uso de mangueras hidráulicas también es crucial, especialmente en equipos como tractores y sembradoras, donde se requiere un suministro constante y confiable de fluidos para la operación de los sistemas hidráulicos. De esta manera, se optimizan las tareas agrícolas, aumentando la eficiencia y reduciendo el tiempo de trabajo en el campo.
A mobile hose crimper is a specialized machine designed to crimp (or compress) metal ferrules onto hydraulic hoses. This process creates a secure connection between the hose and its fittings, ensuring that fluids can be transported effectively without leaks. Mobile hose crimpers are typically portable, allowing technicians to take the equipment directly to where the hose assembly is needed, whether that be on a construction site, an agricultural field, or in a manufacturing facility.
Die regelmäßige Wartung von industriellen Schläuchen und Fittings ist unerlässlich, um deren Lebensdauer zu verlängern und die Sicherheit am Arbeitsplatz zu gewährleisten. Überprüfungen auf Risse, Abnutzungen oder andere Beschädigungen sind notwendig, um das Risiko von Ausfällen und Unfällen zu minimieren. Auch die korrekte Lagerung und Handhabung der Schläuche ist von Bedeutung. Diese sollten an einem kühlen, trockenen Ort ohne direkte Sonneneinstrahlung gelagert werden, um Schäden durch Umwelteinflüsse zu vermeiden.
Hydraulic hoses consist of three main components the inner tube, the reinforcement layer, and the outer cover. The inner tube is responsible for carrying the hydraulic fluid, while the reinforcement layer, usually made of steel wire braids or spirals, provides strength to withstand high pressures. The outer cover protects the hose from environmental elements, such as abrasion, chemicals, and temperature extremes.
Hydraulic hoses are typically constructed from a combination of materials designed to resist high pressure, extreme temperatures, and various environmental conditions. The outer casing is usually made from synthetic rubber, which provides flexibility and protection against abrasion. Inside, reinforced layers, often made from steel or polyester, enhance strength and prevent expansion or leakage under pressure.
Since hose may change in length from +2% to -4% under the surge of high pressure, provide sufficient slack for expansion and contraction.
Never use a bending radius less than the minimum shown in the hose specification tables. The bending radius of the hose should be far away from the hose fitting (A＞1.5R)
Hose bending radius is bigger when it is in motion.
Choose proper fittings, avoid twisting in hose lines bent in two planes.
Avoid twisting in hose by use clamp properly.
Hose should not be twisted, hose is weak when installed in twisted position. Also pressure in twisted hose tends to loosen fitting connections. Design so that machine motion produces bending rather that twisting.
Leave proper length when the hose in connected
Choose proper fittings, avoid too small bending radius and excess force.
Choose proper fittings, avoid excessive hose length.
Reuse friction, avoid hose touching the object directly or far away from the object.
Hose Active Working Pressure Working Life
As shown , when active working pressure in 1.25 times recommended working pressure, the hose working life is only half of i under working in recommended working pressure.
Store Conditions of the Assembly.
1.If possible, the storing temperature range is within 0-30 ℃. During storing, temperature should not exceed 50℃
2.The storing areas can not place equipment within can produce ozone.For example mercury vapour lamp, high voltage electric device and other equipment which can produce spark or set out electricity.
3.Can not be placed with erosive products or exposed over gas-volatile on these products.
4.Far away from heat source and equipment which can produce electric field or magnetic field
5.Avoid sunshine or strong artificial light source
6.Avoid to touch the sharp objects or the ground
7.Guarantee against rodent attacking.
8.Observe the rule of “First in, then first out”
There are two main types of brake hoses rubber and braided stainless steel. Rubber hoses are the traditional choice, known for their flexibility and cost-effectiveness. However, they can degrade over time due to exposure to heat, moisture, and road chemicals. On the other hand, braided stainless steel hoses offer increased durability and resistance to expansion under pressure, making them a popular choice for performance vehicles. They provide a firmer brake pedal feel, which can enhance driving confidence.
