The main difference between the two is the carbon content. The carbon content of iron is 2.11 percent or greater, while the carbon content of steel is 2.11 percent or less. The iron carbon alloy with carbon content above 2.11% is cast iron (pig iron), which is basically not malleable and cannot be drawn into wire. Secondly, the content of impurities is different. The content of harmful impurities such as sulfur and phosphorus in steel is smaller. Steel wire general color focus, iron wire color light point, white point.
The main factors causing metal rust: relative humidity of the atmosphere at the same temperature, the percentage of water vapor content and water vapor saturation content in the atmosphere, known as relative humidity. Under certain relative humidity, the corrosion rate of metal antirust oil is very small, but higher than the relative humidity, the corrosion rate increases suddenly. This relative humidity is called the critical humidity. When the humidity in the atmosphere is higher than the critical humidity, the metal surface will appear water film or water droplets, if the atmosphere contains harmful impurities, dissolved in the water film, water droplets, electrolytes and aggravate corrosion.
2. Use a large pickpocket to stir the zinc ash before the steel wire enters the zinc liquid; Use a small outlet for the galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. After the removal of zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the measures to reduce zinc consumption, but it is also a real problem, which has not been solved for many years.
In order to pack and bind galvanized wire in the surface of the sedimentary layer to local removal of surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is formed when soap and surfactants such as saponified fats are brought into the tank. Moderate rates of foam formation may be harmless. Small, homogeneous particles of large denier present in the bath can stabilize the foam layer. Use activated carbon mat to remove surface active substance. Or through filtration to make the foam is not too stable, which are effective measures; Other measures should also be taken to reduce the amount of surfactant introduced. The electroplating speed can be obviously reduced by the addition of organic matter. Although chemical formulations facilitate high deposition rates, the deposition of organic matter does not meet the requirements of coating thickness, so activated carbon can be used to treat the bath.
Steel wire and iron wire have many similarities, but carefully distinguish, will find that they are not only different in the material, but also in the product characteristics of the great difference. So when choosing, be sure to make a clear distinction between the two. Steel wire factory introduces steel wire carbon structural steel made above, generally not galvanized, used for machinery, spring. Black, very hard; Wire: made of mild steel (mild steel), galvanized, used for joining and binding. White and soft.
Hot dip galvanizing is a kind of external treatment technology in the production of fasteners. The common varieties of hot dip galvanizing fasteners are electric galvanizing, powder galvanizing, mechanical galvanizing and hot dip galvanizing. Wire factory according to different requirements of customers for fasteners, different hot-dip galvanized surface treatment. Galvanized layer and steel is a metallurgical connection, become a part of the steel surface, so the durability of the coating is more reliable.
Wire factory introduction annealing wire is widely used mainly because it has good elasticity and flexibility, in the process of annealing can be very good control of its soft and hard degree, it is mainly made of iron wire, more often used in the construction industry tied wire use. In the production of annealing wire will be processed according to the performance of the material, according to the demand for different degree of hardness of its soft change, can make it has more advantages, can reduce the consumption of metal, reduce the cost of production.
The purchase of blade barbed rope also needs to consider the higher manual installation cost in the later period. Generally, customers only ask the price of blade barbed rope, and sometimes the installation cost is not taken into account in the budget, which is very unreasonable. Because the installation cost is not cheaper than the rope itself, sometimes even the blade rope and column combined. The blade stabbing rope needs a lot of manpower and material resources for installation. In general, the installation cost is also a relatively large expenditure item in the stabbing rope project.
Widely used in practice, iron wire also has certain harm, simple rust and corrosion, so we can generally use galvanized method to prevent product corrosion. Together in addition to this method, metal commonly used treatment methods and phosphating treatment, oxidation treatment, etc. Metal phosphating treatment: iron and steel products to remove oil, rust, into the specific composition of the salt solution soak, you can form a layer of water soluble salt film on the surface of the metal, this process is called phosphating treatment.
Secondly, the zinc-iron alloy protective layer of hot-dip galvanized wire has self-healing properties. When the surface of hot-dip galvanized wire is damaged or scratched, zinc metal can form zinc ions through electrochemical reaction, self-healing repair of the damaged zinc-iron alloy protective layer, so as to maintain the corrosion resistance of the steel wire. This self-healing property enables the hot-dip galvanized wire to be quickly repaired during use, even if there is a slight scratch or damage on the surface, avoiding further corrosion. After the ordinary steel wire is damaged on the surface, it is often unable to repair itself, which is easy to lead to the diffusion of corrosion and accelerate the aging and damage of the steel wire.
The protective duration of galvanized iron wire is closely related to the thickness of galvanized iron wire. In general, zinc layer thickness needs to be very high in dry main gas and indoor applications, but in harsh environments. Therefore, in the selection of galvanized layer thickness, the impact of the environment should be considered. If galvanized iron wire products of different diameters are required, material selection and coating should be controlled reasonably.
The large roll of galvanized silk should be coated with oil, the fiber core is dipped in oil, and the grease should be able to protect the fiber core from decay and corrosion, the iron wire moistens the fiber, and lubricates the wire rope from the inside. The surface is coated with oil so that all the wire surface in the rope strand is evenly coated with a layer of anti-rust lubricating grease, which is used for the mine rope with friction lifting and mineral water, to be coated with black grease with increased wear and strong water resistance. Other uses are coated with red oil oil with strong film and good rust resistance, and require it to have a thin oil layer, which is easy to keep clean during the operation.
