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Double Wire Panel Fence: Durable Security Solution

Double wire panel fence — also known as double sided fence panels or heavy duty double sided fence panels — is a leading fencing solution for modern infrastructure and industrial perimeter security. Blending engineering strength, corrosion resistance, and versatile aesthetics, these systems are widely employed in petrochemical, metallurgy, water treatment, power stations, and transportation sectors.

Heavy-duty double wire panel fence for industrial boundary security

1. Industry Trends: Double Wire Panel Fence Evolution

Global Growth: According to Markets&Markets, the worldwide fencing market reached USD 32 billion in 2023 and is projected to hit USD 41.7 billion by 2028, with double wire mesh fence technologies seeing annual growth of 7.5% via expanding industrial infrastructure.
Technological Advances: The latest double wire panel fence integrates advanced anti-corrosion coatings, automated CNC mesh welding, and modular installation methods meeting global ISO 1461, ASTM F1043 and European EN 10244-2 standards.
Customization & Versatility: Increasing demand for double sided horizontal fence panels in high-security areas—combining robust structure and visual appeal—has made tailor-made fencing a notable industry trend.

2. Technical Data & Product Specifications

Below is a comparison chart showcasing the key specifications across different double wire panel fence models, alongside a visual parameter representation. All data referenced from product technical sheets:

Model	Wire Diameter (mm)	Mesh Size (mm)	Panel Height (mm)	Panel Width (mm)	Coating Type	Zinc Layer (g/m²)	Life Span (yrs)	Standards
2D 6/5/6	6-5-6	200 × 50	1030-2230	2500	Galvanized + Powder	≥275	20-30	ISO 1461, EN 10244-2
2D 8/6/8	8-6-8	200 × 50	1230-2430	2500	Hot Dip Galvanized	≥350	30-50	ASTM F1043
Heavy Duty Plus	8-8-8	200 × 50	1830-2430	3000	Zinc + Polyester	≥400	35-60	ISO 9001:2015
Decorative Horizontal	6-5-6	100 × 50	1530-2030	2500	PVC Coated	≥200	15-25	EN 10223-7

3. Manufacturing Process Breakdown

1. Raw Material Selection

High-tensile low-carbon steel rods (yield strength ≥ 450MPa). Sourced and tested for chemical composition per ISO 6892-1.

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2. Straightening & Cutting

CNC straightening, precision length cutting (ISO 9001:2015 compliance), minimizes tolerances.

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3. Dual Wire Welding

Automatic mesh welding, vertical 6/8mm and twin 5/6/8mm horizontal wires (per EN 10223-7).

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4. Surface Coating

First hot-dip galvanizing (ASTM A123), then uniform powder or PVC coating for double-skin corrosion resistance.

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5. Quality Testing

Testing weld strength, layer adhesion, salt spray/corrosion resistance per ISO 9227 and ANSI standards.

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6. Modular Packaging

Palletized packing (RoHS-compliant), ready for safe transport and site assembly.

See full process video: Double wire panel fence manufacturing process (YouTube)

Precision welded heavy duty double sided fence panels during fabrication

4. Key Advantages & Performance Metrics

Enhanced Rigidity: Double horizontal wires boost anti-deformation strength (45% higher vs. single wire designs).
Long-Term Corrosion Protection: Zinc + powder/PVC coatings withstand up to 1,200 hours of salt spray (IEC 60068-2-11).
Custom Colors & Aesthetics: Matches architectural styles (double sided fencing allows privacy and modern look).
Easy Installation: Prefabricated modular panels (double sided horizontal fence panels) reduce site labor by 22% compared to chain link fencing (BSSA Fencing Study).
Eco-Friendly: Low maintenance, 100% recyclable steel; all coatings RoHS & REACH compliant.

Comparison with Other Fencing Types (Global Average Data, 2023)
Property	Double Wire Panel Fence	Chain Link Fence	Welded Mesh Fence	Barbed Wire
Structural Rigidity (N)	> 1,270	610	850	300
Corrosion Resistance (Salt Spray, hrs)	≥ 1,200	420	700	180
Avg. Installation Time (m²/hr)	16	13	11	20
Visual/Privacy Options	Double-sided, ornamental, color choice	Limited (slats optional)	Basic	None
Typical Service Life (years)	25-50	10-15	12-20	3-8
Maintenance	Minimal	Medium	Medium	High

5. Leading Manufacturers & Industry Certifications

HYLIEFENCE Double Wire Panel Fence (China): Global ISO 1461-certified production, full EN 10244-2 conformity, delivers to over 68 countries. Customer rating: 4.9/5 (Verified Review, 2024 Q1).
Betafence (Belgium): European EN 10223-7 leader, 90+ years in perimeter solutions, verified by TÜV SÜD.
Zaun Limited (UK): Specialist in high-security double wire mesh fence systems for nuclear, rail, and utility sectors.
Heritage Fence (USA): Focus on anti-climb double sided fencing for critical infrastructure, ASTM-compliant.

Major certifications: ISO 9001:2015, ISO 1461, EN 10223-7, ASTM F1043, ANSI A392-20.
Partners: Siemens, SinoPec, Veolia, State Grid, LafargeHolcim.

6. Customization Options: Double Sided & Horizontal Fence Variants

Custom double sided fencing can be tailored for:

Panel heights: 830–2430 mm; widths: 2000–3000 mm
Wire diameters: 5–8 mm (double horizontal), 6 mm (vertical)
Mesh sizes: 50×200 mm, 100×50 mm — rectangular or square
Color: RAL 6005 (green), 7016 (anthracite), 9016 (white), or custom shade
Privacy slats or double skin for visual screening
Accessory choices: security tops (V-bar/razor), anti-tamper fixings, branded tags

Professional design support is available for unique project layouts, difficult ground, or combination with electric barrier systems. All configurations meet international site safety and building code regulations.

Modern double sided horizontal fence panels for urban & residential security

7. Real-World Application Scenarios & Case Studies

Petrochemical plants: Double wire panel fence installed for perimeter security, delivered 70% higher cut/vandalism resistance. Client: Sinopec, 52,000m² (2023).
School zones: Double sided fencing enabled safety and privacy with 205cm high panels, integrated pedestrian gates. Maintenance costs dropped by 65% vs. chain link (Guangxi, China, 2022).
Water treatment & Utilities: Corrosion-resistant double sided horizontal fence panels used at coastal facilities; 30+ years without rusting (Veolia contract, UK, 2021-2023).
Sports & Road infrastructure: Heavy duty double sided fence panels for highway noise abatement and spectator separation, with certified anti-climb surface.
Data centers & commercial parks: Modular design and rapid install reduced construction schedule by 15% in recent Vietnam projects.

Customer Feedback Example:

"After switching to HYLIEFENCE's double wire panel fence system, our operation security risks reduced significantly, and maintenance expenses dropped by over 60%. The anti-corrosion layer still looks brand new after 28 months." – Facility Manager, SE Asia Industrial Park (2023)

Learn more: Perimeter Security Industry Case Studies

8. Delivery, Warranty, and Customer Support

Production Lead Time: 15–25 working days (for standard orders up to 20,000m²).
Warranty: 10 years standard anti-corrosion, up to 25 years with heavy duty option.
Support: 24/7 after-sales technical support, free site measurement & design consultation.
Onsite Assistance: Professional installation guidance available in 30+ countries.
Certifications provided: All panels shipped with batch material test certificates, coating compliance, and ISO/CE marks.
Inspection: Third-party QA (SGS / TUV) can be arranged.

9. Frequently Asked Questions: Double Wire Mesh Fence Technology

Q1: What materials are used in your double wire panel fence?

A: Only high-tensile low-carbon steel rods (Q195/Q235) are selected. Upon request, stainless steel (AISI 304/316) is also available for ultimate corrosion resistance.

Q2: What are the available mesh sizes and how do they impact performance?

A: Standard mesh size is 200x50mm (double horizontal, 6-5-6mm wires). Smaller mesh (100x50mm) offers higher rigidity and is ideal for high-security or anti-climb requirements.

Q3: Which international standards do you comply with?

A: ISO 1461, ISO 9001:2015, EN 10223-7, EN 10244-2 for galvanizing; ASTM F1043, IEC 60068-2-11 for environmental durability; ANSI A392-20 for industrial installations.

Q4: What is the recommended installation procedure?

A: Use cast-in or bolt-down steel posts aligned every 2.5–3m. All fixings should be anti-tamper type (security screws/collars). Follow BS 1722-14 for industrial perimeter installation.

Q5: How is the anti-corrosion performance measured?

A: Salt spray test (ISO 9227, ≥ 1,200 hours for heavy duty double sided fence panels). Zinc thickness measured per EN 10244-2 by XRF coating gauges for uniformity.

Q6: Can the fences be adapted for sloped or irregular ground?

A: Yes, modular panels and stepped post systems allow the double wire panel fence to follow natural gradients. Custom raked or offset designs are available for slopes up to 45°.

Q7: Do you provide CAD/shop drawings for projects?

A: Full shop drawings, 3D renders, and BIM models are supplied for all customized double wire panel fence orders, ensuring compliance with local standards and architectural integration.

10. Explore Further & Authoritative References

Cited industry data, technical details, and images are based on manufacturer and engineering society sources, with referenced links to authority publications (as above). For the latest project standards and technical guides, see ISO, ASTM, and EN documentation, or consult professional fencing installers accredited by security regulator bodies.

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